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陶瓷刚玉

Price
Negotiable
Unit
Piece
Product number
201711200949524658
Place of Origin
中国 - 山东 - 淄博
  • Product introduction
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    Application:0
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    陶瓷刚玉  代号:CA
      陶瓷微晶磨料是采用溶胶凝胶法生产的,简略介绍如下:
      一、溶胶凝胶法制备的陶瓷微晶磨料的特点:
      溶胶凝胶法制备的陶瓷微晶磨料属于烧结磨料,晶粒尺寸非常小,只有100---500nm,仅为普通刚玉磨粒晶体尺寸的几百分之一,一颗46#粒度的磨料中含有上亿个晶粒,在磨削时,传统电熔刚玉磨粒在工作面被磨去后扁平钝化,在磨削力的作用下磨粒容易从磨具上脱落,使用寿命短,而溶胶凝胶法制备的陶瓷微晶磨料的整个磨损过程也是磨粒自身的自锐过程,在使用寿命期间,磨粒表面层被磨钝的微小晶粒在磨削力的作用下从磨粒上脱落时,不断暴露出新的锋利的磨削刃,使磨粒始终处于锋利状态。用这种磨料做成的磨具具有寿命长,自锐性好,切削效率高,不易烧伤工件等特点。
      溶胶凝胶法制备的陶瓷微晶磨料由于其显微结构不同,所以在磨粒断裂行为上就有所不同。陶瓷微晶磨料表现为沿晶断裂破坏,而传统的电熔刚玉磨粒多呈穿晶断裂破坏,陶瓷微晶磨料的磨粒韧性是传统的电熔刚玉磨粒的两倍左右。
      由于它均匀细小的微晶结构,高的韧性和微破碎性能使它在磨削工具钢、韧性不锈钢、耐热合金钢等难加工材料方面得到广泛应用。
      二、用陶瓷微晶磨料制成的磨具的特点:
      1、磨粒锋利,切削能力强,磨削效率高。可以进行大切深、大进给、重负荷和高效磨削。据试验,单行程进给量可达0.3mm以上,金属去除率比普通刚玉砂轮高两倍以上。
      2、韧性好,磨损小,砂轮形状保持性好。用于精密磨削和成型磨削,容易获得较高的尺寸精度和尺寸形状一致性。
      3、砂轮耐用度高,使用寿命长,可达普通刚玉砂轮的5---10倍,更换频率低,减少辅助加工时间和停机时间,有利于使用数控自动机床,实现自动化生产。
      4、砂轮自锐性好,不堵塞。可以保持稳定的磨削性能,因为可以减少修正量(为一般刚玉砂轮的1/3左右),可以减少休整次数,提高生产效率。
      5、在性能上远远优于普通电熔刚玉砂轮,在价格上远远低于CBN和金刚石磨料,而其硬度与普通刚玉磨料相近,所以不需特殊的磨削设备和修正装置,不存在CBN和金刚石在磨削设备方面的特殊要求及修整方面的困难,对没磨削液也没有太特殊的要求,易于推广使用。

  • Company Name
    Shandong Luxin High-tech Industry Co.,Ltd.
    Place of Origin
    中国 - 山东 - 淄博

    The predecessor of Shandong Luxin High-tech Industry Co.,Ltd. (following named Luxin High-tech) was Sisha Co.,Ltd. which was the first abrasive grains and tools enterprise in China invested and built by the state in   1950 and regrouped and reregistered in April 2011.At present it is the leader enterprise in abrasive grains and tools industry in China. It is located in   , Province. It owns four major industries, which are abrasive grains,abrasive tools, coated abrasives and sanitary ware. It is the wholly owned subsidiary of Luxin Venture Capital Group Co.,Ltd. whose stock code is 600783.

    From a small factory manufacturing electrode by hands,to a trans-regional and multi-industry modern enterprise group, from the No.4 Grinding Wheel Factory,and then Sisha Co.,Ltd., to Shandong Luxin High-tech Industry Co.,Ltd.,the company contributed much to the state economic construction and abrasive grains and tools industry in . Since the reform and opening-up,Luxin High-tech completed and perfected its relatively independent and complete abrasive grains and tools research and development system,manufacturingsystem and test system.It has already been an advanced enterprise in abrasive grains and tools industry in the world.

    The company’s products, White Aluminium Oxide, Pink Aluminium Oxide,and bonded abrasives, were all awarded the Famous Brand in abrasive grains and tools industry in China.Ceramic Microcrystalline Abrasive Grains passed the authenticate of Province Scientific and Technological Achievements and has reached the world advanced level. The wear resistant Aluminium Oxide for laminate flooring which is listed in National Torch Plan Project has reached the Treibacher products quality level,it is the world advanced level. The 1550mm Resin High-speed Cutting Wheel for Hot Steel billet researched and developed by ourselves filled the domestic gaps and has replaced the imported products. The company undertook the scientific and technology major special project--Ceramic Microcrystalline Abrasive Grains and Tools manufacturing technology which is the National Top Grade CNC Machine Tool and Basic Manufacturing Equipment has achieved initial outcome. As the main R&D cooperator,the company participated in research and development the 2012 scientific and technology major special project,high efficiency precision Grinding Wheels for Aero Engine disks/axle/blades parts, and high efficiency precision grinding wheels for car power assemblycritical parts.All these works are in an orderly manner according to the plan.Relying on Luxin Hi-tech, Shandong Abrasive Grains and Tools Engineer Research Center has been built and undertook many research projects from the state, province and city. The company won 2 national awards, 11 provincial awards and 10 city awards.Luxin Hi-tech leading products, Mount Tai Brand, MT brand and Sisha brand abrasive grains and tools, and coated abrasives have listed on Shandong Famous brand for a decade.The enterprise has been rewarded Elaborately Brand-making Activity Top-ten Enterprise and Corundum & Abrasive Tools Top-ten Enterprise for many years.

    Luxin High-tech always insists on taking the connotative development as the principle thing, researches and develops top grade produces using in top grade CNC machine tools, high-speed train, aviation and auto, replacing the imported products. It will research and develop and produce ceramic abrasives, precision abrasive micro powder, breaking the domestic market which is long-term monopolized by foreign products. The company firmly believes that abrasive industry stepping in normal development way has the ability to carry the banner of promoting Chinese abrasive industry and to make new contributions to the development of national industry.

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