我国改革开放以来,随着经济的快速发展和环保概念的增强,现代工业生产中管道介质输送的用途明显增多,而磨损大、热超强、腐蚀严重的状况始终困扰制约着工业发展和环境治理。上世纪九十年代,由北京科技大学研发成功的耐磨陶瓷复合钢管,突破解决了这一难题,填补了国内工业生产中传统物料输送的空白。该发明产品一九九四年分别通过了冶金部、电力部的产品成果鉴定【冶金部93冶科鉴字372号】、【电力部94电产鉴字30号】被国家科委列入九五年火炬计划,属国家“863”高新技术材料重点支持推广项目。
工艺及性能 耐磨陶瓷复合管,从内到外由陶瓷层、过渡层和钢管三部分组成。制造工艺:在钢管内填充高纯度的混合反应物料固定在离心机内,离心机高速旋转,点燃反应物料在离心力的作用下,将2600℃以上的熔融氧化铝均匀、牢固的结合在钢管内壁,形成了致密、光滑的刚玉陶瓷层,其莫氏硬度为9.0,相当于HRC90以上,在工作温度-50℃—+900℃的范围内可长期正常运行使用。
特点及用途
耐磨陶瓷复合管因其结合强度高、抗磨损、耐高温、防腐蚀性强等特点。经用户长期使用,证明该产品使用寿命是无缝管的8—10倍,是合金钢管、铸石管的5倍,输送物料运行阻力小。可广泛应用于电力、冶金、煤炭、矿山等行业,例如:电厂锅炉送粉弯头、灰渣管道,钢铁厂高炉荒煤气、水冲渣、烧结机头、机尾除尘管道,煤矿重介质选煤管道,矿山回填、物料输送管道等,是恶劣环境条件下最理想的介质输送管道。
造价及安装
耐磨陶瓷复合管具有硬度高、致密大、重量轻等特点,改变了传统管道依赖厚度延长使用寿命的方法,耐磨陶瓷复合管与铸石管的工程造价基本相同,极大的方便了现场安装,加快了施工进度,因此减少了用户的运输、支架、吊装和施工成本。安装方式可采用法兰连接、快速接头连接和现场焊接等。
·在运输、吊卸、安装过程中应避免严重碰撞,特别要避免金属器械直接撞击端面陶瓷层。
·现场管道安装时,管道与管道中心要找正,高低要调平,确保两端面对接准确。
·现场焊接法兰时,其法兰面须与管件端面平齐。
·现场焊接的管道、管件,出厂时两端均有车床加工的60°V型坡口,对接严密,焊接宜采用小电流。
Shandong Tai'an Xinzheng Pipe Industry Co., Ltd. is a high-tech enterprise in Shandong Province and a high-tech project in Tai'an City. The company cooperates closely with many domestic professional universities and research institutes. It is a professional manufacturer integrating R&D, production and operation of various series of composite pipe products resistant to wear, high temperature and corrosion. The wear-resistant ceramic composite pipe series produced by the company belongs to the national “863” high-tech support promotion project and has an international level. The product has the performance characteristics of "high wear resistance, high temperature resistance and strong anti-corrosion", and is widely used in electric power, metallurgy, mining, coal, chemical and other industries. Through long-term use, it has solved the problem that plagued industrial production and received The recognition and praise of the majority of users. The company is located in the foot of Mount Wuyue - Taishan. The company's headquarters is located in the central axis of Tai'an City - Tianlong International Building of Changcheng Road. The production plant is located in the industrial-Taishan Youth Pioneer Park in Tai'an City. There are 97 employees and 12 senior and intermediate technicians, with an annual output value of nearly 100 million yuan. Excellent staff team and advanced process equipment are the solid foundation and reliable guarantee for the products.